Establishment of a supplier and production network for PV cells and modules in low-cost Asian countries for a medium-sized PV module manufacturer
Company information
Company: Medium-sized PV module manufacturer
Industry: Photovoltaics
Annual Revenue: > €1.0 billion
Number of employees: > 2,000
Situation at the client:
Revision of the business model due to high cost pressure and volatile demand
Headquarters: Mainz, Germany
Website: Schott Solar – Wikipedia
Mandate information
Role: Head of special project
Period (duration): 01/2010 to 12/2011 (24 months)
Responsibilities:
- Project budget: €500,000/p.a.
- 5 employees
Mandate
Special Project “Production Outsourcing”
Establishment of cost-efficient production capacities in “Low Cost Countries” in Asia, with a focus on China, South Korea, and Taiwan
- Qualification according to the SCHOTT Solar “Innovation Stage Gate Process”
Commercial onboarding of production partners/suppliers
Measures
- Creation and evaluation of long/short lists
- Qualification of production lines at suppliers/partners on-site
- Coordination of training and know-how transfers
- Establishment of strategic alliances and tolling business structures
- Contract drafting and negotiation
Results
- Successful onboarding of two PV module manufacturers and one PV laminate manufacturer in China, as well as several cell suppliers in China and Taiwan
- Initiation of a technology transfer with a Taiwanese cell supplier to ensure supply at preferential prices
- Conclusion of an individual supply contract worth EUR 60 million with an ROI of > 10%
Key challenges
- Highly dynamic market environment with high pressure for change
- Consideration of cultural differences when drafting and implementing contractual agreements
- Integration of outsourced products into the existing product range with regard to production-related deviations
Mr. Wiegand’s working style was always characterized by a high degree of systematic thinking, cost-consciousness, and efficiency. We would like to highlight that he was exceptionally successful in a wide variety of projects and responsibilities.
Gernot Orben
Head of Human Resources Germany, Schott AG
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